Additive Engineering

FDM Nozzle Volumetric Flow Rate from Layer Height and Melt Viscosity Calculator

FDM Nozzle Volumetric Flow Rate from Layer Height and Melt Viscosity engineering calculator.

Quick Answer

Calculate FDM Nozzle Volumetric Flow Rate from Layer Height and Melt Viscosity

Calculator

Volumetric nozzle flow rate (m³⁄s)
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Result Interpretation

FDM Nozzle Volumetric Flow Rate from Layer Height and Melt Viscosity Calculator computes Volumetric nozzle flow rate in m³/s using the defined engineering formula and the input values provided.

Worked Example

Verified calculation

Given:

  • Extrusion pressure drop = 180000
  • Print layer height = 0.00015
  • Effective extrusion width (assumed equal to layer width) = 0.00035
  • Nozzle internal flow path length = 0.0028
  • Polymer melt dynamic viscosity at nozzle temperature = 45

Expected Result:

  • Volumetric nozzle flow rate = 1.40625E-10

Engineering Interpretation:

Under the given input conditions, the calculated result is: Volumetric nozzle flow rate = 1.40625E-10 m³/s.

The actual numerical result is computed by the Runtime engine using the persisted tool definition. The values shown here come from automatically validated test cases.

Formula / Method

volumetric nozzle flow rate = (extrusion pressure drop * pow(print layer height, 3) * assumed equal to layer width) / (12.0 * polymer melt dynamic viscosity at nozzle temperature * nozzle internal flow path length)

Formula family: formula_additive_fdm_nozzle_flow_rate_vs_layer_height_material_melt_viscosity_sizing_tool

Variables

SymbolLabelRoleDescription
delta_p Extrusion pressure drop INPUT Extrusion pressure drop
layer_height Print layer height INPUT Print layer height
nozzle_width Effective extrusion width (assumed equal to layer width) INPUT Effective extrusion width (assumed equal to layer width)
melt_viscosity Polymer melt dynamic viscosity at nozzle temperature INPUT Polymer melt dynamic viscosity at nozzle temperature
nozzle_length Nozzle internal flow path length INPUT Nozzle internal flow path length
nozzle_flow_rate Volumetric nozzle flow rate OUTPUT Volumetric nozzle flow rate

Calculation Steps

  1. Enter the extrusion pressure drop in Pa.
  2. Enter the print layer height in m.
  3. Enter the effective extrusion width (assumed equal to layer width) in m.
  4. Enter the polymer melt dynamic viscosity at nozzle temperature in Pa·s.
  5. Enter the nozzle internal flow path length in m.
  6. Step 1: Compute volumetric nozzle flow rate.
  7. Read the volumetric nozzle flow rate (m³/s) from the results.

Engineering Summary

Calculate FDM Nozzle Volumetric Flow Rate from Layer Height and Melt Viscosity

Frequently Asked Questions

What does this calculator calculate?

The FDM Nozzle Volumetric Flow Rate from Layer Height and Melt Viscosity Calculator estimates Volumetric nozzle flow rate based on the input parameters you provide

Why is extrusion pressure drop important in this calculation?

extrusion pressure drop is directly proportional to volumetric nozzle flow rate. When you enter extrusion pressure drop in Pa, the calculator uses it in the engineering formula to compute the output

How should I interpret the result volumetric nozzle flow rate?

The calculator outputs volumetric nozzle flow rate in m³/s. The result is computed directly from the input values using the defined engineering formula

What units should I use for the inputs?

Enter each value in the units shown next to the input field: Extrusion pressure drop (Pa), Print layer height (m), Effective extrusion width (assumed equal to layer width) (m), Polymer melt dynamic viscosity at nozzle temperature (Pa·s), Nozzle internal flow path length (m). Make sure all inputs use the specified units for consistent results

What assumptions does this calculator use?

This calculator uses automatically validated engineering formulas. Results are approximate and should be validated against site-specific conditions, applicable codes, and professional engineering judgment

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